Predictive Maintenance Planning and Prevention System

In industrial plants with continuous machinery, unexpected failures can cause significant losses in time and cost.
Implementing Predictive Maintenance will enable real-time monitoring of machinery conditions and accurate pre-planned maintenance.

The solution includes:

Install sensors on critical machinery such as motors, pumps, fans or gears to detect vibration, temperature and equipment operating behavior.

Wirelessly send data into the system in real time to analyze deterioration trends and set alerts when abnormalities exceed standard values.

Display results via a dashboard on both computers and mobile phones so that engineering teams can track machine status anytime, anywhere.

Reduce downtime by detecting problems before they cause damage or emergency shutdowns.

✅Merlinium Machine Condition Sensor

Installed in rotating equipment such as motors, pumps, fans and gears

Measures 3-Axis Vibration

Detects temperature, rotation speed and system abnormalities

Transmits data wirelessly via LoRa or BLE

Supports automatic alerts when a fault is detected

✅Maintenance Analysis and Management System with PMII Software

Centralized management of maintenance data for the entire plant

Connects to sensors to receive real-time machine status information

Displays results on a dashboard on both computers and smartphones

Automatically generates job orders when an alarm occurs

Records repair history and costs for strategic analysis

Supports team management, work schedules, alerts, and KPI reports in a single system

Works with integrated maintenance software

Data from the sensors is sent to the software that links the complete maintenance system.
When an abnormality occurs, the system can automatically generate a work order and immediately notify the technician via mobile device.
The technician can inspect the work site, record inspection results, take photos, identify the cause of the problem, and record the entire repair history in one system.

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Managers or supervisors can track the status of repairs in real time, see the overall picture in the Dashboard, and view complete historical reports.
This helps to make maintenance management more efficient, reduce paperwork, reduce rework time, and plan long-term more accurately.

Benefits :

• Reduce downtime and emergency repairs.
• Extend the life of your machinery.
• Plan maintenance accurately in advance.
• Record and track all repairs in one system.
• Increase safety and reduce operational risks.